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Description

The STS imperial bolt tensioner range is designed for topside operation in a wide variety of applications including pipeline flanges, heat exchangers, pressure vessels, compressor covers, boiler feed pumps, anchor bolts and many others. The range comprises of 26 imperial size options ranging from ¾” to 4” thread size and all models are suitable for working pressures up to 1500 bar. Each model of hydraulic tensioning cylinder within the tensioner range can be operated with a variety of threaded pullers and nut rotating sockets ensuring that the maximum possible range of bolt sizes can be accommodated using the minimum number of hydraulic cylinders. Threaded pullers, bridges and nut rotating sockets are available as individual components

All Hi-Force hydraulic bolt tensioners are designed and manufactured to include a wear coated piston, maximum piston stroke indicator, self-energising high pressure seals, dual quick connect couplings for easy multiple tensioner connection and a user friendly operation and maintenance procedure.

  • Capacities from 234 to 2649 kN
  • Bolt sizes from ¾” to 4″
  • Working pressure 1500 bar
  • Single acting design with manual piston retraction
  • High grade alloy steel construction
  • Nitrocarburised piston
  • Maximum piston stroke indicator
  • Dual quick connect couplings for easy connection
  • Designed to fit most sizes of ANSI and API flanges and some Compact flanges
  • Interchangeable accessories to cover multiple stud bolt sizes using same tensioner
  • Customised and special design tensioners are available on request
Model NumberBolt Thread SizeThreads per inchCapacityEffective area cm2Stroke mmWeight kg
kNtonnes
STS1-075B13/4″1023423.915.6101.7
STS1-087B17/8″923423.915.6101.7
STS1-100B21″823423.915.6101.7
STS1-112B21 1/8″823423.915.6101.7
STS2-125B11 1/4″845746.630.5153.5
STS2-137B11 3/8″845746.630.5153.5
STS2-150B11 1/2″845746.630.5153.5
STS3-162B11 5/8″882283.854.8156.1
STS3-175B11 3/4″882283.854.8156.1
STS3-175B21 3/4″882283.854.8156.1
STS3-187B11 7/8″882283.854.8156.1
STS3-187B21 7/8″882283.854.8156.1
STS3-200B22″882283.854.8156.1
STS4-187B11 7/8″81264128.984.31510.6
STS4-200B12″81264128.984.31510.6
STS4-200B22″81264128.984.31510.6
STS4-225B22 1/4″81264128.984.31510.6
STS4-250B22 1/2″81264128.984.31510.6
STS5-250B12 1/2″81833186.9122.21516.0
STS5-275B12 3/4″81833186.9122.21516.0
STS5-300B13″81833186.9122.21516.0
STS6-300B13″82649270176.61523.5
STS6-325B13 1/4″82649270176.61523.5
STS6-350B13 1/2″82649270176.61523.5
STS6-375B33 3/4″82649270176.61523.5
STS6-400B34″82649270176.61523.5

Note: Weight is for load cell and bridge only. Total weight of complete assembly depends on size of puller and nut rotating socket selected. Tommy bars are not included. Hi-Force recommends one tommy bar for every four tensioners.

 

TOMMY BAR

Tensioner RangeTommy Bar
STS1TTB06
STS2TTB08
STS3TTB10
STS4TTB10
STS5TTB14
STS6TTB14
Model NumberDimensions in mm
ABC minDEF
STS1-075B1742874904551
STS1-087B1742874904554
STS1-100B2743080984561
STS1-112B2743080984564
STS2-125B1102391031285474
STS2-137B1102391031285477
STS2-150B1102391031285480
STS3-162B1133471151505692
STS3-175B1133471151505693
STS3-175B21335011715556104
STS3-187B1133471151505697
STS3-187B21335011715556104
STS3-200B21335011715556104
STS4-187B11635011914957104
STS4-200B11635011914957104
STS4-200B21636211914957106
STS4-225B21636213516557121
STS4-250B21636213516557127
STS5-250B11937314518760134
STS5-275B11937314518760140
STS5-300B11937314518760147
STS6-300B12338417821664161
STS6-325B12338417821664167
STS6-350B12338417821664172
STS6-375B323310520525764191
STS6-400B323310520525764196

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