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Description

The STS metric bolt tensioner range is designed for topside operation in a wide variety of applications including pipeline flanges, heat exchangers, pressure vessels, compressor covers, boiler feed pumps, anchor bolts and many others. The range comprises of 32 metric size options ranging from M16 to M100 thread size and all models are suitable for working pressures up to 1500 bar. Each model of hydraulic tensioning cylinder within the tensioner range can be operated with a variety of threaded pullers and nut rotating sockets ensuring that the maximum possible range of bolt sizes can be accommodated using the minimum number of hydraulic cylinders. Threaded pullers and nut rotating sockets are available as individual components.

All Hi-Force hydraulic bolt tensioners are designed and manufactured to include a wear coated piston, maximum piston stroke indicator, self-energising high pressure seals, dual quick connect couplings for easy multiple tensioner connection and a user friendly operation and maintenance procedure.

  • Capacities from 234 to 2649 kN
  • Bolt sizes from M16 to M100
  • Working pressure 1500 bar
  • Single acting design with manual piston retraction
  • High grade alloy steel construction
  • Nitrocarburised piston
  • Maximum piston stroke indicator
  • Dual quick connect couplings for easy connection
  • Designed to fit most sizes of ANSI and API flanges and some Compact flanges
  • Interchangeable accessories to cover multiple stud bolt sizes using same tensioner
  • Customised and special design tensioners are available on request
Model numberBolt Thread SizeThread pitchCapacityEffective area cm2Stroke mmWeight kg
kNtonnes
STS1-M16B1M16223423.915.6101.7
STS1-M18B1M182.523423.915.6101.7
STS1-M20B1M202.523423.915.6101.7
STS1-M22B2M222.523423.915.6101.9
STS1-M24B2M24323423.915.6101.9
STS1-M27B2M27323423.915.6101.9
STS2-M30B1M303.545746.630.5153.5
STS2-M33B1M333.545746.630.5153.5
STS2-M36B1M36445746.630.5153.5
STS2-M39B1M39445746.630.5153.5
STS3-M42B1M424.582283.854.8156.1
STS3-M45B1M454.582283.854.8156.1
STS3-M45B2M454.582283.854.8156.3
STS3-M48B1M48582283.854.8156.1
STS3-M48B2M48582283.854.8156.3
STS3-M52B2M52582283.854.8156.3
STS4-M48B1M4851264128.984.31510.6
STS4-M52B1M5251264128.984.31510.6
STS4-M52B2M5251264128.984.31511.8
STS4-M56B2M565.51264128.984.31511.8
STS4-M60B2M605.51264128.984.31511.8
STS4-M64B2M6461264128.984.31511.8
STS5-M64B1M6461833186.9122.21516.0
STS5-M68B1M6861833186.9122.21516.0
STS5-M72B1M7261833186.9122.21516.0
STS5-M76B1M7661833186.9122.21516.0
STS6-M76B1M7662649270176.61523.5
STS6-M80B1M8062649270176.61523.5
STS6-M85B1M8562649270176.61523.5
STS6-M90B1M9062649270176.61523.5
STS6-M95B3M9562649270176.61529.1
STS6-M100B3M10062649270176.61529.1

Note: Weight is for load cell and bridge only. Total weight of complete assembly depends on size of puller and nut rotating socket selected. Tommy bars are not included. Hi-Force recommends one tommy bar for every four tensioners.

 

TOMMY BAR

Tensioner RangeTommy Bar
STS1TTB06
STS2TTB08
STS3TTB10
STS4TTB10
STS5TTB14
STS6TTB14
Model NumberDimensions in mm
ABCDEF
STS1-M16B1742874904547
STS1-M18B1742874904549
STS1-M20B1742874904551
STS1-M22B2743080984556
STS1-M24B2743080984559
STS1-M27B2743080984561
STS2-M30B1102391031285471
STS2-M33B1102391031285474
STS2-M36B1102391031285477
STS2-M39B1102391031285480
STS3-M42B1133471151505691
STS3-M45B1133471151505694
STS3-M45B21335011715556105
STS3-M48B1133471151505697
STS3-M48B21335011715556105
STS3-M52B21335011715556105
STS4-M48B11635011914957105
STS4-M52B11635011914957108
STS4-M52B21636213516557120
STS4-M56B21636213516557120
STS4-M60B21636213516557124
STS4-M64B21636213516557126
STS5-M64B11937314518760134
STS5-M68B11937314518760136
STS5-M72B11937314518760139
STS5-M76B11937314518760142
STS6-M76B12338417821664158
STS6-M80B12338417821664160
STS6-M85B12338417821664162
STS6-M90B12338417821664170
STS6-M95B323310520525764184
STS6-M100B323310520525764190

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